HYD5530-2 Hydraulic Drive Kit
System Overview
- Purpose-built hydraulic motor drive kit coupling an LSHT (gerotor/geroler-type) motor directly to an Annovi Reverberi triplex plunger pump.
- Rigid, alignment-stable mounting eliminates belts and external drive components.
- Compact, belt-free solution for trailers, service trucks, enclosed vans, and plant-floor carts.
- Coaxial motor and pump share a common centerline to reduce bearing and seal side-loads.
- Eliminates belt dust, retensioning, and bulky guard requirements.
- Repeatable geometry supports OEM builds and fleet standardization.
Service & Maintenance Access
Technician Visibility
- Clear access to coupling, oil sight glass, vented dipstick, and mounting fasteners.
- Single-technician preventive maintenance supported.
- Slot-ready mounting patterns simplify inspection and pump replacement.
- Perimeter clearance supports clean routing of suction, pressure, and bypass lines.
Hydraulic Motor Interface
Motor Specification
- LSHT hydraulic motor with displacement matched to pump rated RPM and torque.
- Motor brand varies by build to meet duty requirements.
- Pressure and return ports typically SAE-12 ORB (3/4″).
- Auxiliary case drain commonly SAE-8 ORB (1/2″) when required.
Hydraulic Circuit Requirements
Plumbing & Protection
- Observe A/B port orientation to ensure correct motor rotation.
- Route case drain above reservoir oil level to prevent aeration.
- Use generously sized hoses and maintain proper bend radii.
- Set upstream relief valves to working pressure.
- Install 10–25 micron return filtration with appropriate beta rating.
- Size reservoir at 2–3× total system flow for heat rejection.
- Add oil cooling for hot climates, extended bypass, or continuous duty.
Hydraulic Sizing Reference
Engineering Formulas
- RPM ≈ 231 × hydraulic GPM ÷ motor displacement (cid).
- Torque (lb-in) ≈ displacement (cid) × system PSI ÷ 6.283.
- Hydraulic horsepower ≈ GPM × PSI ÷ 1714.
- Apply realistic efficiency factors to confirm available shaft power.
Water-Side Plumbing
Pump Connections
- Annovi Reverberi triplex plunger pumps engineered and built in Modena, Italy.
- Pumps ship with oil installed, vented dipstick, and sight glass.
- Compatible with multiple AR pump models; confirm exact porting by pump.
- Common inlet/outlet configurations include:
- 1/2″ F BSPP inlet with 3/8″ F BSPP discharge.
- 1″ F BSPP inlet with 1/2″ F BSPP discharge.
- Adapters to NPT available where required.
Water-Side Best Practices
Flow Management
- Keep suction lines short, straight, and oversized from a flooded supply.
- Use anti-collapse suction hose and coarse inlet strainer.
- Install adjustable unloader sized to selected AR duty class.
- Include high-pressure relief valve for system protection.
- Install glycerin-filled pressure gauge for commissioning and diagnostics.
- Add thermal relief valve on bypass loop for seal protection.
Installation Checklist
Commissioning Requirements
- Match motor displacement to pump rated speed under load.
- Verify hydraulic supply flow and pressure margin.
- Confirm relief settings, filtration, reservoir volume, and cooling capacity.
- Include case drain when specified by motor design.
- Avoid inlet restriction and pump overspeed.
- Select nozzle orifice to achieve target flow and pressure.
- Maintain clean hydraulic oil and follow AR lubricant intervals.
- Verify coupling engagement and fastener torque at startup.
Applications & Benefits
Use Environments
- Municipal and DOT fleets.
- Heavy equipment washdown and rental fleet turn-backs.
- Facility maintenance and environmental services.
- Building services and janitorial systems.
- Marine and tug-boat washdown.
- Agriculture and ranch equipment wash stations.
- Conveyor systems, parts-cleaning cells, and contractor rigs.
Warranty & Support
Coverage Details
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- Annovi Reverberi pumps engineered and manufactured in Modena, Italy.
- AR pumps covered by a 5-year limited, conditional warranty.
- Proper hydraulic and water installation required for coverage.
- Seals and valves treated as consumable wear items.
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